Product Description:
The frame stacking machine is a core piece of equipment in modern automated brick factories, enabling high-efficiency, high-stability, and large-scale production. Named for its distinctive heavy-duty steel portal frame, it acts like a tireless "industrial giant arm," precisely and powerfully stacking the brick blanks produced by the cutting machine into neatly structured kiln car stacks. This equipment is an ideal choice for large-scale brick factories and tunnel kiln production lines seeking maximum capacity and 24-hour continuous operation.
Features:
1. Heavy-duty portal frame structure:
- The main body is welded from large profiles and stress-relief treated, resulting in strong structural rigidity and excellent resistance to deformation, ensuring stable operation of the equipment under long-term heavy loads.
2. Modular multi-functional gripper system:
- Vacuum adsorption type: Suitable for flat brick blanks such as standard bricks and porous bricks, providing stable gripping.
- Mechanical clamping type: Suitable for brick blanks that are difficult to grip, such as insulation bricks and blocks.
- Hybrid type: Can be flexibly combined according to brick type, offering strong adaptability. All grippers adopt a modular design, facilitating production changes and adjustments.
3. High-end motion and drive system:
- Walking and lifting are driven by servo motors or variable frequency motors, combined with precision reducers and gears/racks (or wire ropes/chains), ensuring smooth operation, precise positioning, and gentle start and stop.
4. Intelligent central control system:
- A visual operating interface allows real-time monitoring of equipment status, output data, and fault information. It possesses advanced functions such as automatic deviation correction, collision avoidance protection, and fault self-diagnosis, demonstrating a high degree of intelligence.
5. Strong environmental adaptability:
- The design fully considers the harsh environment of brick factories with high temperatures and high dust levels. Key components are dustproof and high-temperature resistant, ensuring long-term reliability.
Technical Parameters:
| Product Name |
Automatic Frame Stacking Machine |
| Power |
20.4 kW |
| Warranty |
1 Year |
| Gripper |
Customized |
| Certification |
CE/ISO |
| Capacity |
30000 Bricks Per Hour |
| Function |
To Stack Bricks |
| Highlight |
Auto, Brick Factory, Brick Machine, Brick Production |
Function:
1. Unparalleled Efficiency with Synchronous Layer-by-Layer Grabbing
- Functional Mechanism: Equipped with a wide lifting frame covering the entire width of the brick conveyor, it simultaneously grabs entire layers or even multiple layers of bricks in one go using a vacuum suction cup or gripper system.
- Customer Value: High throughput per operation, short cycle time, and stacking efficiency far exceeding that of robots or clamp-type stacking machines, perfectly matching the production rhythm of high-speed brick cutters and large tunnel kilns.
2. Precise and Flexible Stacking, Building Scientific Brick Stacks
- Functional Mechanism: The positioning plates (grippers) on the lifting frame can be flexibly configured according to a preset stacking pattern, arranging the bricks during the grabbing process to form a layer with reserved ventilation channels. The equipment's running trajectory is precise, achieving slow and gentle stacking.
- Customer Value: Ensures uniform and unobstructed ventilation channels within the brick stack, significantly improving drying and firing efficiency and uniformity, eliminating the risk of stack collapse due to improper stacking, and guaranteeing finished product quality.
3. Precise 3D Positioning, Rock-Solid Operation
- Functional Mechanism: The heavy-duty frame structure ensures extremely high rigidity and positioning accuracy in the X (traverse), Y (lateral), and Z (lifting) directions, impervious to wind, rain, and vibration.
- Customer Value: Long-term operation without deformation and undiminished positioning accuracy guarantee precise alignment of each layer of bricks, resulting in neat and uniform stacking, laying a solid foundation for safe kiln car transport and sintering.
4. Fully Automated Intelligent Operation, Freeing Up Manpower
- Functional Mechanism: Integrated PLC and touchscreen control system, capable of storing stacking schemes for various brick types, enabling one-click production changeover. Intelligent linkage with the brick cutter and kiln car operation system achieves fully automated, unmanned operation.
- Customer Value: Significantly reduces reliance on skilled workers, completely eliminating the uncertainty and fatigue of human operation, ensuring stable production rhythm and quality around the clock.
Applications:
Optimal Application Scenarios:
Tunnel kiln production lines.
High-capacity brick factories using coal gangue, shale, fly ash, etc. as raw materials, primarily producing standard bricks and porous bricks.
Modern benchmark enterprises pursuing ultimate production efficiency and stability.
Advantages compared to other brick stacking machines:
vs. Robotic brick stacking machine: Higher single-pass processing capacity, higher absolute efficiency, more suitable for large-scale continuous production of a single product.
vs. Clamping brick stacking machine: Less damage to brick blanks (especially suction type), more precise stacking, and superior brick stack structure.
Packing and Shipping:
Product Packaging:
The Robot Stacking Machine is securely packaged using high-quality, durable materials to ensure safe transportation. Each unit is placed in a custom-fitted foam insert within a sturdy cardboard box to prevent any movement or damage during shipping. The packaging includes clear labeling, handling instructions, and all necessary accessories are neatly organized and included in the box.
Shipping:
We offer reliable shipping options worldwide with tracking available for all orders. The Robot Stacking Machine is shipped via trusted carriers to ensure timely and safe delivery. Depending on the destination, shipping times may vary, and customers will be notified with tracking details once the product is dispatched. Expedited shipping options are also available upon request.
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