Product Description:
The robot stacking system is a fully automated and intelligent brick stacking solution specifically developed for the modern brick and tile industry. The system integrates high-precision industrial robots, intelligent control, and data analysis technology, replacing traditional manual or mechanical brick stacking and achieving fully automated operation from extrusion cutting to kiln car loading. It is a core piece of equipment for brick factories to reduce costs, increase efficiency, improve quality, and move towards intelligent manufacturing.
Faced with the current industry situation of rising labor costs, higher requirements for quality stability, and increasing environmental and safety pressures, this system helps brick factories solve the pain points of "difficulty in recruiting workers, low efficiency, high breakage rate, and cumbersome management" through stable, efficient, and flexible automated production, making it an ideal choice for brick factories to transform and upgrade.
Features:
1. Highly Intelligent
Adaptive Gripping Technology: Employs a hybrid vacuum and mechanical adaptive gripper that automatically adjusts its gripping strategy based on brick size and humidity, ensuring a stable grip without damage.
Central Intelligent Control: Based on an industrial-grade PLC and intelligent software platform, it enables one-button start/stop, pattern switching, production monitoring, and data management, and supports seamless integration with the factory's MES system.
2. Superior Flexible Production Capabilities
Multi-functional: A single system can easily handle various products such as standard bricks, perforated bricks, hollow blocks, and curb stones, adapting to diverse product needs.
Rich Pattern Library: Includes dozens of standard and optimized kiln car patterns, supporting graphical custom programming to meet different firing process requirements.
3. Outstanding Reliability and Economy
High Stability: Key components use internationally leading brands (such as ABB/KUKA robots and Siemens PLCs), with a design life exceeding 10 years and an IP65 protection rating, suitable for the high-temperature and high-dust environments of brick factories.
High Efficiency: Maximum brick stacking speed reaches 20,000 bricks/hour (standard bricks), supporting 24-hour continuous operation, with an overall efficiency improvement of 30%-50%.
Low Loss: Precise and gentle handling results in a brick breakage rate of less than 0.3%, significantly superior to manual labor and traditional machinery.
Energy Saving and Cost Reduction: Optimized motion trajectory and standby management reduce energy consumption by more than 25% compared to traditional equipment; a single system can replace 8-12 skilled workers, with a typical investment payback period of 12-18 months.
4. Convenient Installation and Service
Modular Design: The system has a compact structure, supporting flexible layout, suitable for both new production lines and easy automation upgrades of existing lines.
User-Friendly Operation: Equipped with a 10.1-inch color touchscreen, the interface is intuitive and easy to operate; ordinary workers can learn to use it after short-term training.
Comprehensive Service Network: Provides one-stop service from on-site survey, solution design, installation and commissioning to training and maintenance, and has a remote monitoring and diagnostic platform to ensure rapid response.
Technical Parameters:
| Product Name |
Automatic Robot Stacking Machine |
| Function |
To Stack Bricks |
| Capacity |
20000 Bricks Per Hour |
| Power |
14 |
| Gripper |
Customized |
| Certification |
CE/ISO |
| Warranty |
1 Year |
| Highlight |
Auto, Brick Factory, Brick Machine, Brick Production |
Applications:
1. Applicable Scenarios and Processes
Core Application: Installed after extrusion cutting and billet separation, it automatically and neatly stacks wet or semi-dry billets onto kiln cars or pallets in the drying kiln.
Suitable Production Lines: Suitable for the billet stacking process in single-firing or double-firing processes.
Applicable Products: Various sintered bricks (solid bricks, perforated bricks, hollow bricks), concrete blocks, paving bricks, landscape bricks, and other silicate products.
2. Typical Customers and Pain Points Solved
Large-scale modern newly built brick factories: As the core equipment of automated production lines, it enables high-level planning, ensuring leading production efficiency and product quality.
Traditional brick factories urgently needing upgrades: Solve the pressing problems of "labor shortages," "high labor costs," and "large quality fluctuations," enhancing market competitiveness.
Small and medium-sized brick factories with diverse product types and flexible orders: Utilize the system's flexible production changeover capabilities to meet the needs of small-batch, multi-variety production, enhancing market responsiveness.
For brick factories with high standards for working environment and safety: By replacing human labor with machines, workers are freed from heavy, repetitive, and high-temperature jobs, creating a safer and more environmentally friendly green factory.
Customization:
Halstec offers professional product customization services for the 500kg Robot Stacking Machine, designed specifically for clay brick manufacturing plants. With a focus on efficiency and reliability, this robot stacking machine is ideal for clay brick plants aiming to enhance their brick stacking process.
Our 500kg Robot model, certified with CE and ISO standards, comes with a customizable gripper to meet the unique requirements of your brick plant for sale. It operates with a power of 14 and has an impressive capacity of stacking up to 20,000 bricks per hour, making it a perfect solution for high-demand clay brick manufacturing plants.
We ensure flexible pricing options with negotiable prices and accept payment terms including L/C and T/T. Each unit is carefully packaged nude in the container to ensure safe delivery within 120 days from order confirmation. Halstec guarantees a supply ability of 1 set per month to meet your production needs.
Whether you are setting up a new clay brick plant or upgrading an existing brick plant for sale, our 500kg Robot Stacking Machine with customized features is tailored to stack bricks efficiently and reliably, supporting the growth and productivity of your clay brick manufacturing plant.
Support and Services:
Our Robot Stacking Machine is designed to provide efficient and reliable automation solutions for your stacking needs. For technical support, please refer to the user manual included with the product, which covers installation, operation, and troubleshooting procedures.
If you encounter any issues during setup or operation, ensure that the machine is connected to a compatible power supply and that all safety protocols are followed. Regular maintenance, such as cleaning the sensors and lubricating moving parts, is recommended to maintain optimal performance.
We offer comprehensive services including installation assistance, routine maintenance, and repair support to keep your Robot Stacking Machine operating at peak efficiency. Our technical team is equipped to provide guidance on software updates and integration with other automation systems.
For detailed information on spare parts and accessories, please consult the product catalog or your authorized distributor. Ensuring the use of genuine parts will help extend the lifespan of your equipment and maintain warranty coverage.
We are committed to supporting your automation needs with prompt and professional service. Please keep your product serial number and purchase details handy when seeking assistance to facilitate a smooth support experience.
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